Product Description
Product Description
M/HBP R134A (110V-120V~60HZ/220V-240V~50HZ) Refrigeration Compressors Special for Home Dehumidifiers
Adopting high-quality components, SIXIHU (WEST LAKE) DIS. refrigeration compressors are always environmental friendly, high efficient, and widely praised by customers in the refrigeration industry due to its low noise, high performance, and long service life.
Features:
1. Low Noise:
– There are 2 welding methods for the compressor casing: flange butt welding or insert welding. The thickness, shape, and internal cavity size of the shell have a significant impact on noise.
– There are 2 fixing methods for the movement: suspension spring type and seat spring type, with the seat spring compressor having less noise and vibration.
2. High Performance:
– Equipped with professional valve components. The valve group is the heart of the compressor and plays a significant role in the performance of the compressor.
3. Long Service Life:
– The crankshaft and connecting rod have good performance and are resistant to friction.
4. High Efficiency & Eco-friendly:
– As the power in a hermetic compressor, an electric motor converts electrical energy into mechanical energy, driving the piston to compress refrigerant vapor, enabling the refrigerant to circulate in the refrigeration system and achieve the purpose of refrigeration
Product Parameters
Compressor Technical Data: M/HBP R134A 110V-120V~60HZ/220V-240V~50HZ
| Serial | Model | HP | V/Hz | Displacement (cm3) | Cooling Capacity ASHRAE | Motor type | Starting Device | Starting capacitor (uF) | Running capacitor (uF) | Cooling | Certificate | |||||||||||||||
| -15ºC(5F) | -10ºC(10F) | -5ºC(23F) | 0ºC(32F) | Test Conditions: 7.2ºC(45F) | 10ºC(50F) | |||||||||||||||||||||
| W | Btu/h | W | Btu/h | W | Btu/h | W | Btu/h | Capacity (W) | Capacity (Btu/h) | lnput Power(W) | Current (A) | COP (W/W) | EER (Btu/Wh) | W | Btu/h | |||||||||||
| L | GQR30TC | 1/10 | 220-240V/50-60Hz | 3.0 | 97 | 331 | 125 | 427 | 145 | 495 | 185 | 631 | 245 | 836 | 129 | 0.9 | 1.9 | 6.48 | 275 | 938 | RSIR | PTC/Heavy Hammer PTC/Current Starting Relay | / | / | F | CCC |
| GQR35TC | 1/9 | 3.5 | 135 | 461 | 175 | 597 | 195 | 665 | 265 | 904 | 385 | 1314 | 185 | 1.1 | 2.1 | 7.17 | 420 | 1433 | RSIR | / | / | F | CCC | |||
| GQR45TC | 1/6 | 4.5 | 176 | 601 | 230 | 785 | 280 | 955 | 350 | 1194 | 450 | 1535 | 204 | 1.2 | 2.2 | 7.51 | 485 | 1655 | RSIR | / | / | F | CCC | |||
| ML | GQR55TC | 1/6+ | 5.5 | 245 | 836 | 310 | 1058 | 390 | 1331 | 525 | 1791 | 575 | 1962 | 273 | 1.5 | 2.1 | 7.19 | 615 | 2098 | RSIR | / | / | F | CCC | ||
| GQR60TC | 1/4 | 6.5 | 335 | 1143 | 435 | 1484 | 545 | 1860 | 665 | 2269 | 705 | 2405 | 306 | 1.9 | 2.3 | 7.86 | 745 | 2542 | RSIR | / | / | F | CCC | |||
| GQR70TC | 1/4 | 7.0 | 370 | 1262 | 480 | 1638 | 595 | 2030 | 720 | 2457 | 765 | 2610 | 364 | 2.1 | 2.1 | 7.17 | 805 | 2747 | RSIR | / | / | F | CCC | |||
| MQ | GQR80TC | 1/4+ | 8.0 | 420 | 1433 | 550 | 1877 | 680 | 2320 | 810 | 2764 | 855 | 2917 | 388 | 2.2 | 2.2 | 7.52 | 895 | 3054 | CSIR | Heavy Hammer Current Starting Relay | 80 | / | F | CCC | |
| GQR90TC | 1/3- | 9.0 | 474 | 1617 | 621 | 2119 | 768 | 2620 | 910 | 3105 | 955 | 3258 | 434 | 2.3 | 2.2 | 7.51 | 995 | 3395 | CSIR | 80 | / | F | CCC | |||
| GQR11TC | 3/8 | 11.0 | 536 | 1829 | 702 | 2395 | 868 | 2962 | 1034 | 3528 | 1079 | 3682 | 469 | 2.9 | 2.3 | 7.85 | 1119 | 3818 | CSIR | 80 | / | F | CCC | |||
| MD | GQR12TC | 3/8+ | 12.0 | 606 | 2068 | 793 | 2706 | 981 | 3347 | 1168 | 3985 | 1208 | 4122 | 549 | 3.4 | 2.2 | 7.51 | 1248 | 4258 | CSIR | 80 | / | F | CCC | ||
| GQR14TC | 1/2 | 14.0 | 685 | 2337 | 896 | 3057 | 1108 | 3780 | 1320 | 4504 | 1365 | 4657 | 593 | 3.6 | 2.3 | 7.85 | 1305 | 4453 | CSIR | 80 | / | F | CCC | |||
| GQR16TC | 1/2+ | 16.0 | 754 | 2573 | 1012 | 3453 | 1252 | 4272 | 1492 | 5091 | 1535 | 5237 | 667 | 4.0 | 2.3 | 7.85 | 1575 | 5374 | CSIR | 80 | / | F | CCC | |||
| Serial | Model | HP | V/Hz | Displacement (cm3) | Cooling Capacity ASHRAE | Motor type | Starting Device | Starting capacitor (uF) | Running capacitor (uF) | Cooling | Certificate | |||||||||||||||
| -15ºC(5F) | -10ºC(10F) | -5ºC(23F) | 0ºC(32F) | Test Conditions: 7.2ºC(45F) | 10ºC(50F) | |||||||||||||||||||||
| W | Btu/h | W | Btu/h | W | Btu/h | W | Btu/h | Capacity (W) | Capacity (Btu/h) | lnput Power(W) | Current (A) | COP (W/W) | EER (Btu/Wh) | W | Btu/h | |||||||||||
| L | GQR30TCD | 1/10 | 110-120V/60Hz | 3.0 | 118 | 403 | 150 | 512 | 174 | 594 | 225 | 768 | 295 | 1007 | 134 | 1.8 | 2.2 | 7.51 | 340 | 1160 | RSIR | PTC/Heavy Hammer PTC/Current Starting Relay | / | / | F | CCC |
| GQR35TCD | 1/9 | 3.5 | 162 | 553 | 210 | 717 | 234 | 798 | 320 | 1092 | 465 | 1587 | 211 | 2.0 | 2.2 | 7.52 | 504 | 1720 | RSIR | / | / | F | CCC | |||
| ML | GQR45TCD | 1/6 | 4.5 | 210 | 717 | 275 | 938 | 340 | 1160 | 420 | 1433 | 540 | 1842 | 245 | 2.1 | 2.2 | 7.52 | 580 | 1979 | RSIR | / | / | F | CCC | ||
| GQR55TCD | 1/6+ | 5.5 | 310 | 1058 | 390 | 1331 | 480 | 1638 | 610 | 2081 | 665 | 2269 | 316 | 2.9 | 2.1 | 7.18 | 720 | 2457 | RSIR | / | / | F | CCC | |||
| GQR60TCD | 1/4 | 6.5 | 378 | 1290 | 510 | 1740 | 650 | 2218 | 731 | 2494 | 786 | 2682 | 341 | 3.5 | 2.3 | 7.86 | 841 | 2869 | RSIR | / | / | F | CCC | |||
| GQR70TCD | 1/4 | 7.0 | 430 | 1467 | 545 | 1860 | 750 | 2559 | 806 | 2750 | 862 | 2941 | 410 | 3.8 | 2.1 | 7.17 | 917 | 3129 | RSIR | / | / | F | CCC | |||
| MQ | GQR80TCD | 1/4+ | 8.0 | 470 | 1604 | 625 | 2133 | 820 | 2798 | 907 | 3095 | 964 | 3289 | 438 | 4.2 | 2.2 | 7.51 | 1019 | 3477 | CSIR | Heavy Hammer Current Starting Relay | 93-169 | / | F | CCC | |
| GQR90TCD | 1/3- | 9.1 | 530 | 1808 | 695 | 2371 | 890 | 3037 | 1019 | 3477 | 1074 | 3664 | 488 | 3.8 | 2.2 | 7.51 | 1129 | 3852 | CSIR | 93-169 | / | F | CCC | |||
| GQR11TCD | 3/8 | 11.0 | 600 | 2047 | 772 | 2634 | 954 | 3255 | 1100 | 3753 | 1155 | 3941 | 502 | 5.2 | 2.3 | 7.85 | 1210 | 4129 | CSIR | 93-169 | / | F | CCC | |||
| MD | GQR12TCD | 3/8+ | 12.8 | 678 | 2313 | 872 | 2975 | 1034 | 3528 | 1270 | 4333 | 1325 | 4521 | 602 | 5.5 | 2.2 | 7.51 | 1380 | 4709 | CSIR | 93-169 | / | F | CCC | ||
| GQR14TCD | 1/2 | 14.2 | 758 | 2586 | 985 | 3361 | 1218 | 4156 | 1402 | 4784 | 1457 | 4971 | 633 | 5.8 | 2.3 | 7.85 | 1512 | 5159 | CSIR | 93-169 | / | F | CCC | |||
| GQR16TCD | 1/2+ | 15.3 | 829 | 2829 | 1113 | 3798 | 1375 | 4692 | 1641 | 5599 | 1696 | 5787 | 737 | 6.0 | 2.3 | 7.85 | 1751 | 5974 | CSIR | 93-169 | / | F | CCC | |||
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Company Profile
Certifications
With abundant technique force,we have our own researching, developing, manufacturing, inspecting and testingcenters, and imported the international advanced high-tech equipments. Our company has passed the ISO9001,ISO14001,OHS18001 international management system certificates. The products have got UL,ETL,CE,CB,and CCC certificates. Our products are not only selling strongly in more than 30 provincesand municipality,but also largely exporting to Europe,America,Australia,Middle East, Africa and South Asia. We have won an excellent reputation from the customers and friends by our product quality, price versus performance ratio and service.
FAQ
Q1: Are you a manufacturer or trader?
A1: ZHangZhoug Maidi Refrigeration Technology Co., Ltd. is a Hi-tech enterprise. We own the standard plant and office building which covering 21, 000 square meters. With abundant technique force, we have our own researching, developing, manufacturing, inspecting and testing centers, and imported the international advanced equipments.
Q2: How to match sikelan compressor to refrigeration?
A2: We have a professional team of engineers who provide technical support and online guidance on product installation and replacement.
Q3: How do you ensure quality?
A3: We have a dedicated product research and testing center with authoritative quality management system certification: ISO9001/ISO14001/OHS18001.
Q4:What’s CHINAMFG compressor usage scenario?
Q4:Our product could use in mobile applications e.g. cooling boxes,vans,boats, etc,water dispensers, minibar, refrigerators,freezer, ice maker, beers coolers, merchandisers, dehumidifier, refrigerated islands and kitchen freezers.
Q5: How much does a refrigeration part cost?
A5: Factory price for you, not cheapest but the competitive price with good quality.
Q6:What’s voltage CHINAMFG compressor available?
Q6:We have 220-240v and 110-120v for 50hz-60hz in AC compressor. And we have 12/24v/48v in DC Compressors. Depend on customer requirements.
Q7:What certifications do CHINAMFG have?
A7:We have UL, CCC, CE, CB, ETL, TUV, RoHS certifications in compressor.
Q8:What’s our CHINAMFG competitive advantages?
A8:a)More compressor model—–We have DC compressor, AC compressor and frequency conversion series compressor.
b)Lower noisy about compressor
c)Stable quality—–Coming from good material and technology.
d)Good service —–Satisfaction service before and after sale.
| After-sales Service: | Technical Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Samples: |
US$ 34/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
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How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-10-16
China supplier Economical Water Cooling High Pressure Air Compressor Manufacturer portable air compressor
Product Description
High Pressure Electric/Diesel Air Booster/Air Compressor
Introductions:
Our products have complete varieties and specifications. From the compressor type, it is divided into mobile type, fixed type, vehicle-mounted type, skid-mounted type and so on. Compressed media include air, natural gas, liquefied petroleum gas, hydrogen, recycled gas, nitrogen, ammonia, propylene, biogas, coalbed methane, carbon dioxide, etc. From the cylinder lubrication method, it is divided into oil lubrication and oil-free lubrication. From the compression type, it is divided into reciprocating piston type and screw type. Products are widely used in metallurgical machinery manufacturing, urban construction, steel, national defense, coal, mining, geology, natural gas, petroleum, petrochemical, chemical, electric power, textile, biology, medicine, glass and other industries.
Main features:
1. The compressor is manufactured by air-cooling and water-cooling technology, with high reliability and long service life.
2. The compressor unit has a high degree of automation. The unit operation is controlled by a programmable controller PLC and is equipped with multiple protections.
3. Automatic shutdown protection, unloading restart, automatic drainage, and alarm for insufficient oil.
| Flow rate | ≤50 Nm³/min |
| Pressure | ≤40 MPa |
| Medium | air, nitrogen, carbon dioxide, natural gas |
| Control | PLC automatic control |
| Drive mode | electric motor, diesel engine |
| Cooling method | air cooling, water cooling, mixed cooling |
| Installation method | mobile type, fixed type, vehicle-mounted type, skid-mounted type |
Main Technical Parameters:
| NO. | Model | Rotating Speed (r/min) |
Intake Pressure (Mpa) |
Exhaust Pressure (Mpa) |
Exhaust Volume (Nm³/min) |
Dimension (L*W*H)mm | Drive Power/Shaft Power(KW) | Weight (T) | Remark |
| 1 | SF-10/150 | 1330 | Atmospheric Pressure | 15 | 10 | 5500*2000*2300 | 227/139 | 6 | Stationary Diesel Engine |
| 2 | SF-10/150 | 1330 | 15 | 10 | 7500*2300*2300 | 227/139 | 8 | Container Skid Mounted Diesel Engine | |
| 3 | SF-10/250 | 1330 | 25 | 10 | 5500*2000*2300 | 227/173 | 6 | Stationary Diesel Engine | |
| 4 | SF-10/250 | 1330 | 25 | 10 | 7500*2300*2300 | 227/173 | 8 | Container Skid Mounted Diesel Engine | |
| 5 | SF-10/250 | 1330 | 25 | 10 | 15710*2496*3900 | 227/173 | 21.98 | Vehicular | |
| 6 | WF-10/60 | 1000 | 6 | 10 | 6000*2200*2200 | 135/110 | 6 | Container Skid Mounted Diesel Engine | |
| 7 | W-10/350 | 980 | 35 | 10 | 15710*2496*3900 | 303/187 | 21.98 | Vehicular | |
| 8 | WF-0.9/3-120 | 980 | 0.3 | 12 | 0.9 | 5100*2000*2350 | 75/50 | 5.4 | Container Skid Mounted Diesel Engine |
| 9 | SF-1.2/24-150 | 1200 | 2.4 | 15 | 1.2 | 7500*2300*2415 | 303/195 | 8.6 | Container Skid Mounted Diesel Engine |
| 10 | W-0.86/17-350 | 1000 | 1.7 | 35 | 0.86 | 8500*2500*2300 | 277/151 | 12 | Container Skid Mounted Diesel Engine |
| 11 | W-1.25/11-350 | 980 | 1.1 | 35 | 1.25 | 8000*2500*2500 | 185/145.35 | 15 | Container Skidding Motor |
| 12 | LG.V-25/150 | Screw 2279 Piston 800 | Atmospheric Pressure | 15 | 25 | 7000*2420*2300 | 355 | 16 | Container Skidding Motor |
| Model | Flow | Pressure | Stages | Cooling Type | Rotating Speed | Power |
| m³/min | Mpa | r/min | ||||
| SVF-15/100 | 15 | 10 | 1+2 | Air Cooling | 1150 | Diesel series |
| SVF-18/100 | 18 | 10 | 1+2 | 1150 | ||
| SVF-20/120 | 20 | 12 | 1+2 | 1150 | ||
| LGW-15/100 | 15 | 10 | 1+2 | 1150 | ||
| LGW-15/150 | 15 | 15 | 1+3 | 1150 | ||
| LGW-15/200 | 15 | 20 | 1+3 | 1150 | ||
| LGW-20/100 | 20 | 10 | 1+2 | 1150 | ||
| LGW-20/150 | 20 | 15 | 1+2 | 1150 | ||
| LGS-24/150 | 24 | 15 | 1+2 | 1150 | ||
| LGS-30/150 | 30 | 15 | 1+2 | 1150 | ||
| LGW-25/150 | 25 | 15 | 1+2 | Water cooling | 980 | Electric tandem |
| LGV-25/250 | 25 | 25 | 1+3 | 740 | Diesel series | |
| LGW-12/275 | 12 | 27.5 | 1+3 | 980 | Electric tandem | |
| LGV-15/85 | 15 | 8.5 | 1+2 | 980 | ||
| LGV-15/250 | 15 | 25 | 1+3 | Air Cooling | 740 | |
| LGV-15/350 | 15 | 35 | 1+4 | Water cooling | 740 | |
| LGV-15/400 | 15 | 40 | 1+4 | 740 | ||
| LGV-12.5/400 | 12.5 | 40 | 1+4 | 740 | ||
| LGV-15/100 | 15 | 10 | 1+2 | 740 |
Application Industry:
1. Suitable for oilfield pressure test, line sweeping, gas lift, well drilling and other projects.
2. Used in air tightness testing, air tightness inspection, pressure test, strength inspection, air tightness verification and other fields of various high-pressure vessels or pressure vessels such as gas cylinders, steel cylinders, valves, pipelines, pressure meters, high-pressure boilers, etc. .
3. On-board pressure testing, pressurization, pipeline pressure testing, line sweeping, gas lift and other projects in oil exploration.
4. Sand blasting and rust removal, parts dust removal, high pressure phosphorus removal, anti-corrosion engineering, well drilling operations, mountain quarrying.
5. For hydropower station turbine control and high-voltage power grid air short-circuit device for arc extinguishing.
6. Provide air source for large and medium-sized bottle blowing machines.
| Principle: | Reciprocating Compressor |
|---|---|
| Configuration: | Portable |
| Control: | PLC Automatic Control |
| Pressure: | 0.1MPa-40MPa |
| Installation Method: | Trailer-Mounted Mobile, Container Skid-Mounted, Fi |
| Cooling Method: | Air Cooling, Water Cooling, Mixed Cooling |
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-10-16
China manufacturer Oil-Free Air Compressor for 25L air compressor repair near me
Product Description
HangZhou CHINAMFG is a company that combines the development, manufacturing, and marketing of gasoline generators,
diesel generators, water pumps, air compressors.Factory possess advanced production testing equipment and a modern
quality management system, and have always implemented comprehensive quality control through strict adherence to
ISO9001 standards. Furthermore, our products have also passed GE, CE, EMC certification.
FEATURE:
1.The start power of air compressor is a qualified engine, insuring fuel buring effectively and economically
2.Adopting several reliable measures for shock protection, with a small shock of the whole sets.
3.With a whole closed structure set, adopting light materials, small cubage and light weight.
DESCRIPTION:
| Power(Kw/HP) | 0.55/0.75HP |
| Speed(r.m.p) | 2850 |
| Displacement(L/min) | 126 |
| Tank | 25 |
| Pressure(p.s.i/Mpa) | 115/0.8 |
| Meas | 74.5*31*66.5 |
F A Q:
1Q:Are you a factory or trading company?
A: We are a factory.
2Q:Where is your factory located?
A: Our factory is located in Xihu (West Lake) Dis. industry,HangZhou city, ZHangZhoug Province, China.
It’s near HangZhou port.
3Q:Can you accept OEM?
A:Yes, we can accept OEM.
4Q:What’s your delivery time?
A:Normally 30 days for container order.
5Q:How about quality control in your factory?
A: Our QC Department take the strictly quality control for every spare parts and whole machine.
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Series Arrangement |
| Cylinder Position: | Horizontal |
| Structure Type: | Open Type |
| Compress Level: | Single-Stage |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-10-06
China wholesaler CHINAMFG Good Quqlity Assyrance Big Discount Rotary Screw Air Compressor manufacturer
Product Description
Product Description
Why choose Xihu (West Lake) Dis.in CS4-7.5N compressor ?
1.Cooling effect fan: Fan motor in low speed,20%cooling margin,avoid the high temperature problem.
2.Belt Driven: Optimized design for belt driven.
3.Air/Oil Separator:Larger filtration area,external design,easy for maintenance.
4.PLC Controllerm: Intelligent and smart,with the record remind function,EN/CH 2 language can be chosen.
Atlas-copco group AIR-END
* Higher level configuration
* C43 professional high efficiency air-end
Atlas Copco newly published air-end in 2571, imported from Belgium
Power and efficiency of the air-end improved 9% than old design S40
High efficiency MOTOR
* Higher level configuration
* Higher Protection Level IP54 Motor
Water-proof and dust-proof
More energy-saving(Take CS-7.5N as an example)
| Model | Max Working Pressure | CAPACITY F.A.D | Motor Power | Transmission | Connection | N.W | Dimension (Lx W x H) |
||
| — | bar | psig | m3/min | hp | kw | — | — | kgs | mm |
| CS4N | 8 | 116 | 0.51 | 5.5 | 4 | Belt Drive | G1/2” | 130 | 650*650*890 |
| 10 | 145 | 0.46 | |||||||
| CS5.5N | 8 | 116 | 0.80 | 7.5 | 5.5 | Belt Drive | G1/2” | 160 | 650*650*890 |
| 10 | 145 | 0.65 | |||||||
| CS7.5N | 8 | 116 | 1.05 | 10 | 7.5 | Belt Drive | G1/2” | 167 | 650*650*890 |
| 10 | 145 | 0.85 | |||||||
| CST4N | 8 | 116 | 0.51 | 5.5 | 4 | Belt Drive | G1/2” | 274 | 1547*650*1473 |
| 10 | 145 | 0.46 | |||||||
| CST5.5N | 8 | 116 | 0.80 | 7.5 | 5.5 | Belt Drive | G1/2” | 304 | 1547*650*1473 |
| 10 | 145 | 0.65 | |||||||
| CST7.5N | 8 | 116 | 1.05 | 10 | 7.5 | Belt Drive | G1/2” | 311 | 1547*650*1473 |
| 10 | 145 | 0.85 | |||||||
| CS7.5N TMDD | 8 | 116 | 1.05 | 10 | 7.5 | Belt Drive | G1/2” | 358 | 1547*650*1473 |
| 10 | 145 | 0.85 | |||||||
FAQ
Q1: Are you a manufacturer or trading company?
A1: Xihu (West Lake) Dis.in is professional screw air compressor factory located in HangZhou, China, CHINAMFG is Xihu (West Lake) Dis.in overseas market sales representative.
Q2: Xihu (West Lake) Dis.in is real member of Atlas-copco group?
A2: Yes, in 2571, Sweden Atlas-copco 100% acquired Xihu (West Lake) Dis.in.
Q3: Xihu (West Lake) Dis.in air-end from Atlas-copco?
A3: Yes, Xihu (West Lake) Dis.in LS/LSV, LOH, LSH and CS series air compressors all use Atlas Copco’s air-end.
Q4: What’s your delivery time?
A4: about 10-20days after you confirm the order, other voltage pls contact with us.
Q5: How long is your air compressor warranty?
A5: One year for the whole machine since leave our factory.
Q6: What’s the payment term?
A6:We accept T/T, LC at sight, Paypal etc.
Also we accept USD, RMB, JPY, EUR, HKD, GBP, CHF, KRW.
Q7: What’s the Min. Order requirement?
A7: 1unit
Q8: What service you can support?
A8: We offer after-sales service, custom service, production view service and one-stop service.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Cooling System: | Air Cooling |
|---|---|
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Samples: |
US$ 1650/Unit
1 Unit(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
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Can air compressors be used for shipbuilding and maritime applications?
Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:
1. Pneumatic Tools and Equipment:
Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.
2. Painting and Surface Preparation:
Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.
3. Pneumatic Actuation and Controls:
Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.
4. Air Start Systems:
In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.
5. Pneumatic Conveying and Material Handling:
In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.
6. Air Conditioning and Ventilation:
Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.
These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
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Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-09-28
China 1.0m3min 30bar medium high pressure air compressor 30 bar with 300L tank manufacturer
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The Air Compressor Is a Versatile Tool
The Air Compressor is one of the most versatile tools in any garage or workshop. It is easy to use and can perform a variety of tasks, from jackhammering to drilling. These machines are available in a wide variety of sizes and types, making it an excellent choice for a variety of situations. With a single motor, you no longer need separate motors for each tool. Its lightweight, compact design makes it easy to handle, and the single motor also reduces wear on parts.
Oil-injected
Oil-injected air compressors require a large amount of lubricant, which needs to be added to the sump regularly to maintain optimum performance. As there are many types of industrial fluids, a well-intentioned maintenance technician may add the wrong lubricant to the compressor. If this happens, the compressor will become incompatible with the lubricant, resulting in excessive carryover and the need to flush and replace downstream air treatment components.
Typically, the G 110-250 oil-injected rotary screw compressor from Atlas Copco provides reliable compressed air, preventing costly downtime. The G110-250 oil-injected rotary screw compressor is highly reliable and durable, enabling it to function in temperatures up to 46degC/115degF. Despite the oil-injected air compressor’s robust design, this unit requires very little on-site installation, and it features simple operation.
The primary advantage of oil-injected air compressors is the reduced cost of running. The cost of oil-free compressors is less than half of that of oil-injected ones, and it will require fewer maintenance costs in the long run. Moreover, the oil-free system is more environmentally friendly than oil-injected air compressors. But the drawbacks of oil-injected air compressors are substantial, too. It can contaminate finished goods and cause a significant financial risk for the manufacturer.
An oil-injected rotary screw air compressor offers several advantages over its counterpart. First, it features an innovative vertical design with variable-speed drive, allowing it to run more efficiently. Second, oil-injected air compressors reduce energy consumption by up to 50% compared to non-oil-injected air compressors. They also have a thermostatic valve, allowing them to maintain an optimum temperature. Thermostatically-regulated oil coolers allow the compressor to run more quietly.
Oil-free
What is an oil-free air compressor? The name refers to a type of air compressor that does not contain oil in the compressor chamber. Oil-free air compressors still use oil for various purposes, including lubricating the moving parts and managing waste heat. However, many people do not realize that their air compressor still requires oil for proper functioning. This article will explore why this type of air compressor is preferable for many users.
First of all, oil-free air technology has many benefits. For one, it reduces the energy cost involved in filtering air, and it minimizes leaks. Moreover, it also reduces the oil costs associated with compressor refills. And finally, it reduces the risks of contamination. Oil-free air technology is the future of compressed air. If you’re looking for an oil-free air compressor, here’s what to look for in your search.
Depending on the purpose of your air compressor, it may be beneficial to invest in an oil-free air compressor. Oil-lubricated air compressors are generally more durable than their oil-free counterparts, but they may cost twice as much. You should still consider the cost of ownership before purchasing an oil-free compressor. The oil-free models can be easier to transport, and they are more powerful. Moreover, they’re quieter than oil-lubed models.
An oil-free air compressor also means less maintenance, as it doesn’t need oil to work. This type of air compressors also features fewer moving parts, which means fewer places for problems to develop. All oil-free air compressors are manufactured to meet ISO Class 0 and 1 air purity standards. They also have less noise and vibration compared to their oil-based counterparts. So, why not choose an oil-free air compressor for your business?
Gasoline
When choosing a gas-powered air compressor, it’s important to consider the advantages of gasoline. This energy source can power a large air compressor without electricity. However, this type of air compressor lacks electrical hookup, so you’ll need to run an extension cord if you need to use it at a distance. However, gas compressors are able to function with just a gas tank. This makes them ideal for medium to heavy-duty industrial applications.
Another important consideration when choosing a gas air compressor is its size. Larger compressors are typically larger than portable ones and require more space. This makes them easier to transport and operate on the go. However, if you’re not sure which type of air compressor is best for you, consider the gas-powered versions. While they may be lighter, they don’t run as smoothly as their electric counterparts. Gasoline-powered compressors are not as portable as their electric counterparts and require proper maintenance.
Electricity
Electricity in an air compressor is not cheap. A 25 HP air compressor runs for ten hours each day, five days a week. The motor in these machines consumes 746 watts per hour. To find out how much electricity the equipment uses, multiply the wattage by the running time. For example, if the compressor runs for three hours, then it will use 1.9 kilowatt hours of electricity. To determine how much electricity an air compressor uses per day, you can calculate the kilowatt hours and multiply the number by the utility rate. Considering this, you can determine the cost of running your air compressor once per month.
The cost of operating an air compressor depends on the type of compressor. Electric air compressors are often silent and can run without any maintenance. These tools can be left unattended for up to four thousand hours before requiring repair. Electric air compressors require higher power for higher pressure, so you should plan accordingly. Whether or not you need a maintenance visit is up to you, but the benefit of not having to spend a fortune on repairs is priceless.
Although compressed air is not an energy-efficient source, its use in a variety of applications may save you money and kilowatts. Since an air compressor uses power when it is running, the cost is lower than the cost of operating a power tool. If you plan to use your air compressor for a long time, make sure that it is maintained properly. Proper care will save you money and power, and you may even be able to get an extended warranty if the compressor breaks down.
Variable frequency drive
The main purpose of a variable frequency drive (VFD) in an air compressor is to reduce energy consumption in the process of compression. A single motor drag system cannot adjust its speed continuously according to the weight of the load. By applying frequency control to the compressor, the power consumption can be reduced while maintaining the same pressure level. Therefore, a VFD is an excellent choice for compressors. Its benefits are numerous.
A VFD can also monitor the temperature of the motor and send error signals if the motor is running too hot or too cold. This eliminates the need for a separate sensor to monitor the oil pressure. These functions are useful not only in lowering energy consumption, but also in improving the performance of an application. Moreover, a VFD can monitor additional variables such as temperature and motor speed. Hence, it is a useful investment.
When using a VFD, it is crucial to choose the right motor. The speed of the compressor should be within the maximum starting limit of the motor. The air tank may be of any size, but a constant pressure limit is required to keep the VFD running within the service factor of the motor. In addition to a VFD, a master controller should also include a remote pressure set point and a PID card for a master controller. The transmitter should incorporate all useful data from the VFD, including the speed and the oil temperature. The VFD must be tested before it is integrated with the master control. It should be tested for min and max speed, temperature, and current within the expected range.
The use of a VFD in an air compressor has many benefits. One of the most notable is the reduction in power consumption. Fixed-speed compressors run on set points of six to seven bar. An extra bar of compression uses 7 percent of energy. This energy is wasted. A VFD-powered air compressor can also increase the life span of compressor parts. It is one of the best investments in your compressor. So, why wait any longer?
editor by Cx 2023-07-03
China manufacturer Mini Rotary Compressor Direct Driven Industrial Screw Air Compressor supplier
Product Description
Introduction of Mini Rotary Compressor Direct Driven Industrial Screw Air Compressor
300bar Air compressor
Charging rate: 100 L/min
Working pressure: 225 Bar – 300 Bar
Driven by: Three phase electric motor zmwm02
MCH-6 300bar Breathing Air Respirator Filling Compressor is the smallest, lightest portable breathing air compressor in the whole industry, the petrol engine of MCH6 series only 37KG,can easily put in the trunk of the car,carry to use the site. It can be used in the fire, scuba diving, shooting, emergency rescue, chemical, oil field and other fields. MCH6 has high quality and its character of portable and simple design. The output of compressed air meets the criterion of EN12571.
Product Structure of Mini Rotary Compressor Direct Driven Industrial Screw Air Compressor
Optional gasoline engine, three-phase, single-phase electric drive motor, V belt drive
Four cylinder level 4 high-pressure compressor
Stainless steel cooler between every level
Installed in the 400 bar high pressure on the compressor pressure gauge
1.2 CZPT high pressure air tube, joints according to the needs of you
Stainless steel fan cover
Two oil-water separator, 2 drain valve (optional automatic decontamination)
Activated carbon molecular sieve filtration system
To set pressure automatic stop, prevent the relief valve frequent rev. Jump, ensure safety and security
Main Parameter of Mini Rotary Compressor Direct Driven Industrial Screw Air Compressor
| Model | MCH-6/ET STHangZhouRD |
| Charging Rate | 100L/Min-6m3/h-3.5CBM |
| Filling Time Pressure | 6.8L 0-300Bar/20Min 10L 0-200Bar/20Min |
| Working Pressure | 225Bar/3200Psi 300Bar/4700Psi |
| Driven By | Three-Phase Electric Motor |
| Power | 3KW |
| Dimensions | Height: 35cm Width: 65cm Depth: 39cm 35*65*39cm |
| Weight | 39kg |
| Noise Pressure | 83 db |
| No. Of Stages and Cylinders | 4 |
| Lubricating Oil Capacity | 300cc (0.3L) 300ml |
| Lubricant | Coltri Oil CE 750 Coltri Oil CE 750 |
| Frame | Powder Coated Steel |
| Oil/Moisture Separator | After Last Stage |
| Filtration | Filter Cartridge Activated Carbon and Molecule |
| Full Load Amp | 11.5A(230V-50/60 HZ) 6.7A(400V-50/60 HZ |
| Interstage Coolers and After Coolers | Stainless Steel |
| Breathing Air | EN 12571 CGA |
| Suction Filter | 2 Micro Paper–25 Micro Polyester |
| Full load Amp | 11, 5 A (230 V – 50/60Hz) 6, 7 A (400 V – 50/60Hz) |
| Safety valve | On the separator housing |
Photos of Mini Rotary Compressor Direct Driven Industrial Screw Air Compressor
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Customization: |
Available
|
|
|---|
The Air Compressor Is a Versatile Tool
The Air Compressor is one of the most versatile tools in any garage or workshop. It is easy to use and can perform a variety of tasks, from jackhammering to drilling. These machines are available in a wide variety of sizes and types, making it an excellent choice for a variety of situations. With a single motor, you no longer need separate motors for each tool. Its lightweight, compact design makes it easy to handle, and the single motor also reduces wear on parts.
Oil-injected
Oil-injected air compressors require a large amount of lubricant, which needs to be added to the sump regularly to maintain optimum performance. As there are many types of industrial fluids, a well-intentioned maintenance technician may add the wrong lubricant to the compressor. If this happens, the compressor will become incompatible with the lubricant, resulting in excessive carryover and the need to flush and replace downstream air treatment components.
Typically, the G 110-250 oil-injected rotary screw compressor from Atlas Copco provides reliable compressed air, preventing costly downtime. The G110-250 oil-injected rotary screw compressor is highly reliable and durable, enabling it to function in temperatures up to 46degC/115degF. Despite the oil-injected air compressor’s robust design, this unit requires very little on-site installation, and it features simple operation.
The primary advantage of oil-injected air compressors is the reduced cost of running. The cost of oil-free compressors is less than half of that of oil-injected ones, and it will require fewer maintenance costs in the long run. Moreover, the oil-free system is more environmentally friendly than oil-injected air compressors. But the drawbacks of oil-injected air compressors are substantial, too. It can contaminate finished goods and cause a significant financial risk for the manufacturer.
An oil-injected rotary screw air compressor offers several advantages over its counterpart. First, it features an innovative vertical design with variable-speed drive, allowing it to run more efficiently. Second, oil-injected air compressors reduce energy consumption by up to 50% compared to non-oil-injected air compressors. They also have a thermostatic valve, allowing them to maintain an optimum temperature. Thermostatically-regulated oil coolers allow the compressor to run more quietly.
Oil-free
What is an oil-free air compressor? The name refers to a type of air compressor that does not contain oil in the compressor chamber. Oil-free air compressors still use oil for various purposes, including lubricating the moving parts and managing waste heat. However, many people do not realize that their air compressor still requires oil for proper functioning. This article will explore why this type of air compressor is preferable for many users.
First of all, oil-free air technology has many benefits. For one, it reduces the energy cost involved in filtering air, and it minimizes leaks. Moreover, it also reduces the oil costs associated with compressor refills. And finally, it reduces the risks of contamination. Oil-free air technology is the future of compressed air. If you’re looking for an oil-free air compressor, here’s what to look for in your search.
Depending on the purpose of your air compressor, it may be beneficial to invest in an oil-free air compressor. Oil-lubricated air compressors are generally more durable than their oil-free counterparts, but they may cost twice as much. You should still consider the cost of ownership before purchasing an oil-free compressor. The oil-free models can be easier to transport, and they are more powerful. Moreover, they’re quieter than oil-lubed models.
An oil-free air compressor also means less maintenance, as it doesn’t need oil to work. This type of air compressors also features fewer moving parts, which means fewer places for problems to develop. All oil-free air compressors are manufactured to meet ISO Class 0 and 1 air purity standards. They also have less noise and vibration compared to their oil-based counterparts. So, why not choose an oil-free air compressor for your business?
Gasoline
When choosing a gas-powered air compressor, it’s important to consider the advantages of gasoline. This energy source can power a large air compressor without electricity. However, this type of air compressor lacks electrical hookup, so you’ll need to run an extension cord if you need to use it at a distance. However, gas compressors are able to function with just a gas tank. This makes them ideal for medium to heavy-duty industrial applications.
Another important consideration when choosing a gas air compressor is its size. Larger compressors are typically larger than portable ones and require more space. This makes them easier to transport and operate on the go. However, if you’re not sure which type of air compressor is best for you, consider the gas-powered versions. While they may be lighter, they don’t run as smoothly as their electric counterparts. Gasoline-powered compressors are not as portable as their electric counterparts and require proper maintenance.
Electricity
Electricity in an air compressor is not cheap. A 25 HP air compressor runs for ten hours each day, five days a week. The motor in these machines consumes 746 watts per hour. To find out how much electricity the equipment uses, multiply the wattage by the running time. For example, if the compressor runs for three hours, then it will use 1.9 kilowatt hours of electricity. To determine how much electricity an air compressor uses per day, you can calculate the kilowatt hours and multiply the number by the utility rate. Considering this, you can determine the cost of running your air compressor once per month.
The cost of operating an air compressor depends on the type of compressor. Electric air compressors are often silent and can run without any maintenance. These tools can be left unattended for up to four thousand hours before requiring repair. Electric air compressors require higher power for higher pressure, so you should plan accordingly. Whether or not you need a maintenance visit is up to you, but the benefit of not having to spend a fortune on repairs is priceless.
Although compressed air is not an energy-efficient source, its use in a variety of applications may save you money and kilowatts. Since an air compressor uses power when it is running, the cost is lower than the cost of operating a power tool. If you plan to use your air compressor for a long time, make sure that it is maintained properly. Proper care will save you money and power, and you may even be able to get an extended warranty if the compressor breaks down.
Variable frequency drive
The main purpose of a variable frequency drive (VFD) in an air compressor is to reduce energy consumption in the process of compression. A single motor drag system cannot adjust its speed continuously according to the weight of the load. By applying frequency control to the compressor, the power consumption can be reduced while maintaining the same pressure level. Therefore, a VFD is an excellent choice for compressors. Its benefits are numerous.
A VFD can also monitor the temperature of the motor and send error signals if the motor is running too hot or too cold. This eliminates the need for a separate sensor to monitor the oil pressure. These functions are useful not only in lowering energy consumption, but also in improving the performance of an application. Moreover, a VFD can monitor additional variables such as temperature and motor speed. Hence, it is a useful investment.
When using a VFD, it is crucial to choose the right motor. The speed of the compressor should be within the maximum starting limit of the motor. The air tank may be of any size, but a constant pressure limit is required to keep the VFD running within the service factor of the motor. In addition to a VFD, a master controller should also include a remote pressure set point and a PID card for a master controller. The transmitter should incorporate all useful data from the VFD, including the speed and the oil temperature. The VFD must be tested before it is integrated with the master control. It should be tested for min and max speed, temperature, and current within the expected range.
The use of a VFD in an air compressor has many benefits. One of the most notable is the reduction in power consumption. Fixed-speed compressors run on set points of six to seven bar. An extra bar of compression uses 7 percent of energy. This energy is wasted. A VFD-powered air compressor can also increase the life span of compressor parts. It is one of the best investments in your compressor. So, why wait any longer?
editor by CX 2023-06-07
China manufacturer Air Compressors Scroll for Sale portable air compressor
Product Description
What is a Scroll Compressor?
These 2 spirals from the heart of a scroll displacement compressor. One scroll is fixed, while the other rotates, driven by a motor.
Through its movement, the orbital scroll pulls in air from the outside and traps it in the air pockets between the 2 spirals.
The scroll keeps turning and compresses the air as it moves to the center, where it is ready for use.
A scroll compressor is extremely efficient. Because it contains few moving parts, it is also reliable quiet, and compact.
This makes it an ideal point-of-use compressor for a wide range of industries, from laboratories to dairy farming to railway.
In addition, a scroll compressor is always oil-free, offering sustainability and guaranteed clean air for applications with stringent quality standards, like food and beverage, pharmaceuticals and hospitals.
Product Description
Runningway oil-free scroll air compressor with culinary and beavery applications. Capacity ranges between 0.3 and 5.4 m3/min.
Certified Air Compressor
The products have passed the TUV Class 0, IP67, EMC, and salt spray tests in Germany.
No Oil
Oil-free, to entirely eliminate the problem of oil leaks and oil in compressed air.
0 Emissions
To achieve zero emissions, avoid using clean oil discharge and waste oil processing on a regular basis.
Efficient
Scrolling indefinitely, high efficiency, and low energy consumption
Low Cost
Maintenance is simple and time-consuming; preventive maintenance requires only 2 hours each year.
Low Failure Rate
The slip sheet machine has a low failure rate of less than 10%, there is no oil emulsification phenomenon, and maintenance is simple and convenient.
Low Noise
During operation, the dynamic and static scrolls do not come into touch, resulting in little vibration and noise.
Simple Structure
Scroll air end features a simple structure, fewer parts, and fewer worn parts, which considerably lowers the need for replacement parts while maintaining excellent durability. High-quality air supply capability and a sturdy structure design can improve reliability.
Product Parameters
| Model | Air Flow | Pressure | Power | Noise | Motor Voltage | Dimension | Weight | Exhaust Outlet Diameter | Host Number |
| m3/min | Mpa | KW | dB(A) | V/Hz/PH | (L*W*H)mm | Kg | Inch | Piece | |
| Rw4-8 | 0.4/0.3 | 0.8/1.0 | 3.7 | 55±2 | 380/50/3 | 730*610*880 | 200 | 3/4 | 1A |
| Rw4-8T | 0.4/0.3 | 0.8/1.0 | 3.7 | 55±2 | 380/50/3 | 1300*840*1480 | 300 | 3/4 | 1A |
| Rw4-8N | 0.4/0.3 | 0.8/1.0 | 3.7 | 55±2 | 380/50/3 | 1400*900*1480 | 350 | 3/4 | 1A |
| Rw5-8 | 0.6/0.4 | 0.8/1.0 | 5.5 | 58±2 | 380/50/3 | 730*610*880 | 210 | 3/4 | 1B |
| Rw5-8T | 0.6/0.4 | 0.8/1.0 | 5.5 | 58±2 | 380/50/3 | 1300*840*1480 | 310 | 3/4 | 1B |
| Rw5-8N | 0.6/0.4 | 0.8/1.0 | 5.5 | 58±2 | 380/50/3 | 1400*900*1480 | 360 | 3/4 | 1B |
| Rw7-8 | 0.8/0.6 | 0.8/1.0 | 7.5 | 60±2 | 380/50/3 | 1170*700*1080 | 380 | 1” | 2A |
| Rw7-8T | 0.8/0.6 | 0.8/1.0 | 7.5 | 60±2 | 380/50/3 | 1755*840*1640 | 480 | 1” | 2A |
| Rw7-8N | 0.8/0.6 | 0.8/1.0 | 7.5 | 60±2 | 380/50/3 | 1700*800*1700 | 500 | 1” | 2A |
| Rw11-8 | 1.2/0.8 | 0.8/1.0 | 11 | 62±2 | 380/50/3 | 1170*700*1080 | 400 | 1” | 2B |
| Rw11-8T | 1.2/0.8 | 0.8/1.0 | 11 | 62±2 | 380/50/3 | 1755*840*1640 | 500 | 1” | 2B |
| Rw11-8N | 1.2/0.8 | 0.8/1.0 | 11 | 62±2 | 380/50/3 | 1700*800*1700 | 550 | 1” | 2B |
| Rw15-8 | 1.6/1.2 | 0.8/1.0 | 15 | 65±2 | 380/50/3 | 1100*700*1750 | 500 | 1” | 4A |
| Rw16-8 | 1.8/1.5 | 0.8/1.0 | 16.5 | 65±2 | 380/50/3 | 1170*700*1550 | 600 | 1” | 3B |
| Rw22-8 | 2.4/2.0 | 0.8/1.0 | 22 | 68±2 | 380/50/3 | 1550*1170*1075 | 800 | 1.5” | 4B |
| Rw27-8 | 3.0/2.4 | 0.8/1.0 | 27.5 | 70±2 | 380/50/3 | 1550*1170*1550 | 1080 | 1.5” | 5B |
| Rw33-8 | 3.6/3.0 | 0.8/1.0 | 33 | 70±2 | 380/50/3 | 1550*1170*1550 | 1200 | 1.5” | 6B |
| Rw38-8 | 4.2/3.6 | 0.8/1.0 | 38.5 | 72±2 | 380/50/3 | 2150*1450*1580 | 1400 | 2.0” | 7B |
| Rw44-8 | 4.8/4.0 | 0.8/1.0 | 44 | 72±2 | 380/50/3 | 2150*1450*1580 | 1500 | 2.0” | 8B |
| Rw49-8 | 5.4/4.5 | 0.8/1.0 | 49.5 | 72±2 | 380/50/3 | 2150*1450*1580 | 1650 | 2.0” | 9B |
Detailed Photos
| After-sales Service: | on Line Support |
|---|---|
| Warranty: | 1 Year |
| Installation Type: | Stationary Type |
| Lubrication Style: | Oil-free |
| Cylinder Position: | Horizontal |
| OEM: | Available |
| Customization: |
Available
|
|
|---|
The Air Compressor Is a Versatile Tool
The Air Compressor is one of the most versatile tools in any garage or workshop. It is easy to use and can perform a variety of tasks, from jackhammering to drilling. These machines are available in a wide variety of sizes and types, making it an excellent choice for a variety of situations. With a single motor, you no longer need separate motors for each tool. Its lightweight, compact design makes it easy to handle, and the single motor also reduces wear on parts.
Oil-injected
Oil-injected air compressors require a large amount of lubricant, which needs to be added to the sump regularly to maintain optimum performance. As there are many types of industrial fluids, a well-intentioned maintenance technician may add the wrong lubricant to the compressor. If this happens, the compressor will become incompatible with the lubricant, resulting in excessive carryover and the need to flush and replace downstream air treatment components.
Typically, the G 110-250 oil-injected rotary screw compressor from Atlas Copco provides reliable compressed air, preventing costly downtime. The G110-250 oil-injected rotary screw compressor is highly reliable and durable, enabling it to function in temperatures up to 46degC/115degF. Despite the oil-injected air compressor’s robust design, this unit requires very little on-site installation, and it features simple operation.
The primary advantage of oil-injected air compressors is the reduced cost of running. The cost of oil-free compressors is less than half of that of oil-injected ones, and it will require fewer maintenance costs in the long run. Moreover, the oil-free system is more environmentally friendly than oil-injected air compressors. But the drawbacks of oil-injected air compressors are substantial, too. It can contaminate finished goods and cause a significant financial risk for the manufacturer.
An oil-injected rotary screw air compressor offers several advantages over its counterpart. First, it features an innovative vertical design with variable-speed drive, allowing it to run more efficiently. Second, oil-injected air compressors reduce energy consumption by up to 50% compared to non-oil-injected air compressors. They also have a thermostatic valve, allowing them to maintain an optimum temperature. Thermostatically-regulated oil coolers allow the compressor to run more quietly.
Oil-free
What is an oil-free air compressor? The name refers to a type of air compressor that does not contain oil in the compressor chamber. Oil-free air compressors still use oil for various purposes, including lubricating the moving parts and managing waste heat. However, many people do not realize that their air compressor still requires oil for proper functioning. This article will explore why this type of air compressor is preferable for many users.
First of all, oil-free air technology has many benefits. For one, it reduces the energy cost involved in filtering air, and it minimizes leaks. Moreover, it also reduces the oil costs associated with compressor refills. And finally, it reduces the risks of contamination. Oil-free air technology is the future of compressed air. If you’re looking for an oil-free air compressor, here’s what to look for in your search.
Depending on the purpose of your air compressor, it may be beneficial to invest in an oil-free air compressor. Oil-lubricated air compressors are generally more durable than their oil-free counterparts, but they may cost twice as much. You should still consider the cost of ownership before purchasing an oil-free compressor. The oil-free models can be easier to transport, and they are more powerful. Moreover, they’re quieter than oil-lubed models.
An oil-free air compressor also means less maintenance, as it doesn’t need oil to work. This type of air compressors also features fewer moving parts, which means fewer places for problems to develop. All oil-free air compressors are manufactured to meet ISO Class 0 and 1 air purity standards. They also have less noise and vibration compared to their oil-based counterparts. So, why not choose an oil-free air compressor for your business?
Gasoline
When choosing a gas-powered air compressor, it’s important to consider the advantages of gasoline. This energy source can power a large air compressor without electricity. However, this type of air compressor lacks electrical hookup, so you’ll need to run an extension cord if you need to use it at a distance. However, gas compressors are able to function with just a gas tank. This makes them ideal for medium to heavy-duty industrial applications.
Another important consideration when choosing a gas air compressor is its size. Larger compressors are typically larger than portable ones and require more space. This makes them easier to transport and operate on the go. However, if you’re not sure which type of air compressor is best for you, consider the gas-powered versions. While they may be lighter, they don’t run as smoothly as their electric counterparts. Gasoline-powered compressors are not as portable as their electric counterparts and require proper maintenance.
Electricity
Electricity in an air compressor is not cheap. A 25 HP air compressor runs for ten hours each day, five days a week. The motor in these machines consumes 746 watts per hour. To find out how much electricity the equipment uses, multiply the wattage by the running time. For example, if the compressor runs for three hours, then it will use 1.9 kilowatt hours of electricity. To determine how much electricity an air compressor uses per day, you can calculate the kilowatt hours and multiply the number by the utility rate. Considering this, you can determine the cost of running your air compressor once per month.
The cost of operating an air compressor depends on the type of compressor. Electric air compressors are often silent and can run without any maintenance. These tools can be left unattended for up to four thousand hours before requiring repair. Electric air compressors require higher power for higher pressure, so you should plan accordingly. Whether or not you need a maintenance visit is up to you, but the benefit of not having to spend a fortune on repairs is priceless.
Although compressed air is not an energy-efficient source, its use in a variety of applications may save you money and kilowatts. Since an air compressor uses power when it is running, the cost is lower than the cost of operating a power tool. If you plan to use your air compressor for a long time, make sure that it is maintained properly. Proper care will save you money and power, and you may even be able to get an extended warranty if the compressor breaks down.
Variable frequency drive
The main purpose of a variable frequency drive (VFD) in an air compressor is to reduce energy consumption in the process of compression. A single motor drag system cannot adjust its speed continuously according to the weight of the load. By applying frequency control to the compressor, the power consumption can be reduced while maintaining the same pressure level. Therefore, a VFD is an excellent choice for compressors. Its benefits are numerous.
A VFD can also monitor the temperature of the motor and send error signals if the motor is running too hot or too cold. This eliminates the need for a separate sensor to monitor the oil pressure. These functions are useful not only in lowering energy consumption, but also in improving the performance of an application. Moreover, a VFD can monitor additional variables such as temperature and motor speed. Hence, it is a useful investment.
When using a VFD, it is crucial to choose the right motor. The speed of the compressor should be within the maximum starting limit of the motor. The air tank may be of any size, but a constant pressure limit is required to keep the VFD running within the service factor of the motor. In addition to a VFD, a master controller should also include a remote pressure set point and a PID card for a master controller. The transmitter should incorporate all useful data from the VFD, including the speed and the oil temperature. The VFD must be tested before it is integrated with the master control. It should be tested for min and max speed, temperature, and current within the expected range.
The use of a VFD in an air compressor has many benefits. One of the most notable is the reduction in power consumption. Fixed-speed compressors run on set points of six to seven bar. An extra bar of compression uses 7 percent of energy. This energy is wasted. A VFD-powered air compressor can also increase the life span of compressor parts. It is one of the best investments in your compressor. So, why wait any longer?
editor by CX 2023-05-30
China factory Industrial Mining Booster 96kw Mobile Diesel Gasoline Air Compressor Construction Equipment Rental 100cfm 8bar Pump Manufacturer Parts small air compressor
Product Description
Jinjing is a Chinese brand of air compressors. They offer a range of diesel-powered air compressors in different sizes and capacities. They offer models with a wide range of features, such as: high-pressure outputs, low-noise operation, and efficient fuel consumption. Their compressors are designed for heavy-duty use and come with durable materials and reliable performance.
Advantage:
1. Compact structure and lightweight: The CZPT brand portable diesel air compressor is designed with a compact system and is lightweight. It is easy to move and transport, and is suitable for use in narrow spaces.
2. Low noise: The CZPT brand portable diesel air compressor is designed with low noise levels, making it more suitable for use in areas where quiet operation is desired.
3. High efficiency: The CZPT brand portable diesel air compressor is designed to be highly efficient, helping to reduce energy consumption and operating costs.
4. Durable and reliable: The CZPT brand portable diesel air compressor is designed to be durable and reliable, providing high performance and long-term reliability.
5. Easy to use: The CZPT brand portable diesel air compressor is easy to use and operate, making it suitable for both professional and amateur users.
PRODUCT HIGHLIGHTS
1. The brand power, reliable quality, and stable performance. The harsh thermal equilibrium serviceability can guarantee that the machine works effectively under a high-temperature environment (≤40ºC).
2. Unique patent design, light load startup system, the air control design is adapted to the drilling work with high stability.
3. Efficient cooling system, divided into 3 parts: water-cooled, mid-cold, oil cold, which ensure the reliable operation of diesel engine, and it’s suitable for high-temperature working environment.
4. Independent research and development of the opposite door design, rational layout, which is easy to do regular maintenance, with advantages of the fixed and portable compressor.
5. A single-point lifting, forklift hole device, equipped with a drag ring. It is suitable for repairing car transport, easy to transfer, and installation of the unit.
6. Waterproof and dustproof design, which is suitable for outdoor hard-working environments.
7. According to customer requirements, the heating boiler and remote components are available for cold starting.
| Model | Pressure (bar) |
Displacement (m³/min) |
Diesel Engine (kw) |
Air End Compression |
Type | Dimension (mm) |
Weight (kg) |
| DPS-5/8 | 8 | 5 | 41 | single stage | 2 wheel | 1660*1100*1600 | 700 |
| DPS-6/8 | 8 | 6 | 41 | single stage | 2 wheel | 2300*1460*1550 | 1000 |
| DPS-7/8 | 8 | 7 | 78 | single stage | 2 wheel | 2300*1500*1800 | 1350 |
| DPS-9/8 | 8 | 9 | 78 | single stage | 2 wheel | 2300*1500*1800 | 1450 |
| DPS-13/8 | 8 | 13 | 110 | single stage | 4 wheel | 2600*1486*2255 | 1800 |
| DPS-12/10 | 10 | 12 | 110 | single stage | 4 wheel | 3000*1776*2420 | 2500 |
| DPS-10/14.5 | 14.5 | 10 | 110 | two-stage | 4 wheel | 3000*1776*2420 | 2500 |
| DPS-12/15 | 15 | 12 | 110 | two-stage | 4 wheel | 3000*1776*2420 | 2700 |
| DPS-10/18 | 18 | 10 | 140 | two-stage | 4 wheel | 3000*1776*2420 | 2700 |
| DPS-15/15 | 15 | 15 | 132 | single stage | 4 wheel | 3000*1776*2420 | 2500 |
| DPS-15/13 | 13 | 15 | 132 | single stage | 4 wheel | 3000*1776*2420 | 2500 |
| DPS-16/16(17/13) | 16/13 | 16/17 | 154 | single stage | 4 wheel | 3000*1776*2420 | 2500 |
| DPS-16/18 | 18 | 16 | 154 | two-stage | 4 wheel | 3000*1776*2420 | 2700 |
| DPS-20/8 | 8 | 20 | 154 | two-stage | 4 wheel | 3000*1776*2420 | 2700 |
| DPS-18/17 | 17 | 18 | 191 | two-stage | 4 wheel | 3200*2000*2600 | 3500 |
| DPS-18/18(24/13) | 18/13 | 18/24 | 191 | two-stage | 4 wheel | 3200*2000*2600 | 3700 |
| DPS-20/20 | 20 | 20 | 191 | two-stage | 4 wheel | 3200*2000*2600 | 3700 |
| DPS-22/20 | 20 | 22 | 228 | two-stage | 4 wheel | 3200*2000*2600 | 4000 |
| DPS-31/25 | 25 | 31 | 295 | two-stage | track | 3200*1956*2600 | 4500 |
ZheJiang CZPT Gas Compressor Manufacturing Co., Ltd. founded in 2005, is a leading high-technology of machine and equipment manufacturer integrating the design, R&D, production, sales, and service of air compressors & Mining Equipment. Adopting advanced technology, design concept, and quality control, we are able to provide customized products to meet customers’ OEM needs.
Our company has more than 520 employees, including 86 senior technicians and professional engineers. Our technical team provides our customers with professional air system solutions. With a total of 15000 square meters of the facility, 4 modern advanced production lines are built up to ensure production capacity to meet customer requirements.
Our company has been awarded the honorary title of “ZheJiang high-tech enterprise” and our products enjoy high honors in the industry. Our company has the ISO9001 certification and was awarded the qualification certificate of equipment through military contracts in 2018.
We offer the following products and services:
1. Screw the air compressor
1.1 Oil-free screw air compressor
1.2 Oil-injected air compressor
2. Reciprocating piston air compressor
2.1 Piston air compressor
2.2 Oil-free piston air compressor
2.3 Piston medium & high-pressure air compressor
3. Portable air compressor & Mining Equipment
3.1 Diesel or Electric portable screw air compressor
3.2 Air Pick, Rock Drill, DTH Drilling Rig, Crawler Drilling Rig
4. Air compressor accessories
4.1 CZPT or Adsorption compressed air drier
4.2 Compressed air filter or tank
4.3 Lubrication oil
We have a complete system of after-sales service and quality assurance. The company’s material purchase, inspection, manufacturing, installation, and testing are strictly in accordance with ISO procedures. which will ensure each compressor has reliable quality and a complete record to trace if needed.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
Q: How can we start ordering with your factory?
A: First, leave us an inquiry and advise which item you’re interested in, and then we will contact you in 24 hours. You’re so kind if provide all the detailed information, it will be better for us to know exactly what you need.
Q: What is your MOQ?
A: Different products have different MOQs, most are 1 set.
Q: What are your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages.
Q: How about your delivery time?
A: Generally, it will take 90 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q: Do you a trading company or a real factory?
A: We are a 100% factory; we are located in ZheJiang city, China.
| After-sales Service: | Online Support |
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| Warranty: | 1 Years |
| Cooling System: | Air Cooling |
| Power Source: | Diesel Engine |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Samples: |
US$ 3000/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How to Repair and Maintain an Air Compressor
A compressor is a device used to move air from one place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.
Positive displacement
Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are two types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the two types is the pressure ratio.
In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.
oil free
If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in one minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.
double acting
A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.
fuel tank pressure switch
You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.
energy source
The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage required for a three-phase air compressor will vary. Three-phase air compressors require three separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require three separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.
editor by CX 2023-05-18
China Good quality Brushless Free Hot Part Parts Screw Silent Oilless Portable Used Oil Free Industrial Mini Max Dental Oil Direct Piston Free Rotary AC Air Pump Compressor manufacturer
Product Description
Scope of application:
Using for Pushing Pneumatic Nail Gun, Air Screw , Spray Painting Gun to work, also use to miniature instrument, blowing dust, Air inflation for small car and so on.
Product Feature:
- High Power, high efficiency, low energy, high reliability.
- Piston Ring: New ECO circle, low friction coefficient, Auto lubricating system.
- Cylinder Liner: Surface hardening, deplete hardness, Accelerate the heat transfer, long using time.
- Suction and exhaust valve: Using advanced foreign technology.
- Multiple Pressure: Overload protection
| Power: | 1390w | Voltage: | 220V |
| Exhaust Pressure: | 0.8Mpa | Current: | 8.5A |
| Frequency: | 50HZ | Revolving Speed: | 2850rpm |
| Volume of Gas Storage Tank: | 18L | Cylinder: | 2×63.70mm |
Oilless Air Compressor Featuers:
1.Super Silent
Super low noise.The output air pressure is stable without fluctuations, reducing noise pollution.
2. Safety
If the voltage or current cause the machine overheat, it will automatically shut down to protect from burnout.
3. Automatic control
Pressure switch automatically controls the start and stop of the machine.
4. Adjustable air pressure
The air pressure can be adjusted to meet the needs of different equipment usage.
5. Save human power
Switch on the air compressor can work normally & automatically. It is easy to operate and does not need human to be on duty.
6. Easy maintenance
No need to add any lubricant, easy maintenance after purchase.
Parts Features
1.Heavy cast iron body: heavy load, long stroke, low fuel consumption, low noise
2.Cylinder: made of high-grade cast iron, strength, good lubricity, wall by the fine honing, wear-resistant, durable
3.Piston ring: good elasticity, excellent wear resistance, low oil consumption, not easy to make the valve group carbon deposition and loss of oil to burn the crankshaft and connecting rod.
4.The crankshaft, connecting rod, piston: well balanced, wear resistance, high strength, smooth running balance.
5.High reliable and durable valve; strong aluminum alloy body, light and heat.
6.The motor provides reliable power, low voltage start up and running performance strong fan cooled motor and body; special shock proof design.
7.Double nozzles, were used to direct the exhaust and pressure exhaust; pressure switch with push button, safe and convenient
8.Oil free,silent,protect-environment,suitable for dental use.
Frequency Asked Question
1.Are you the manufacturer or trading company?
We are the manufacturer.
2.Where is your factory?
It is located in HangZhou City,ZHangZhoug Province,China.
3.What’s the terms of trade?
FOB,CFR,CIF or EXW are all acceptable.
4.What’s the terms of payment?
T/T,L/C at sight or cash.
5.What’s the lead time?
We are the manufacturer.
It is located in HangZhou City,ZHangZhoug Province,China.
FOB,CFR,CIF or EXW are all acceptable.
T/T,L/C at sight or cash.
In 15 days on receipt of deposit .
6.Do you accept sample order?
Yes,we accept.
7.What about the cost of sample?
You have to pay the freight charge. But the cost of product could be refundable,if you will purchase 1×40’HQ container in the future.
Yes,we accept.
You have to pay the freight charge. But the cost of product could be refundable,if you will purchase 1×40’HQ container in the future.
| Lubrication Style: | Oil-free |
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| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Duplex Arrangement |
| Cylinder Position: | Vertical |
| Structure Type: | Open Type |
| Compress Level: | Double-Stage |
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Choose an Air Compressor for Your Business
There are several factors to consider when choosing an air compressor for your business. One factor to consider is the type of compressor you are looking for, which may include single-stage, low noise, and positive displacement. Hope this article helps you make the right decision. After all, your business success will depend on this device! Let’s take a closer look at these factors. Also, consider what compressor manufacturers say about their products.
Positive displacement
Positive displacement air compressors compress air by drawing in a volume from an inlet and extruding it out of a chamber. This increases the pressure at which the gas can be pumped at rates that cannot be pumped through the outlet at lower pressures at higher mass flow rates. These types of compressors are available in single-acting and double-acting configurations. They are classified by the number of cylinders.
There are two different types of air compressors: reciprocating air compressors and screw compressors. Both are roll machines. Positive displacement air compressors use pistons and cylinders to compress air. The resulting air pressure builds up within the compressor housing, increasing the potential energy of the compressed air. Screw air compressors are the most popular positive displacement air compressors, which can be either single-stage screw-blade air compressors or multi-stage screw-blade oil-immersed screw air compressors.
Positive displacement flowmeters use a rotating measuring chamber to divide the fluid into discrete quantities. The number of times the chamber was refilled and emptied was used to estimate the total flow. However, positive displacement flow meters are prone to leaks, reducing the accuracy of the estimates. If a leak occurs, it can cause false readings and damage the compressor. However, leaks in positive displacement air compressors can reduce pressure.
The most common types of positive displacement air compressors are screw, reciprocating, and vane. Rotary positive displacement air compressors are also available as well as many other air compressors. Positive displacement air compressors are most commonly used in large manufacturing facilities. If you are considering an air compressor for commercial or industrial applications, it is imperative to understand how the components of the unit work. Please read the information below to learn more before deciding which application is best for you.
Positive displacement air compressors use a piston to force air into a chamber, compressing the air in the process. The piston moves in the opposite direction, thereby reducing the volume of the chamber. When the amount of air in the chamber reaches its maximum value, the valve opens, allowing it to escape at higher pressure. Positive displacement air compressors are generally less efficient than centrifugal compressors. However, they are still an excellent choice for a variety of applications.
Single-stage
The discharge pressure of the single-stage air compressor is used to control the operation of the compressor. Properly designed load/unload controls allow the air compressor to operate at its most efficient point while minimizing stress on the main engine bearings. Single-stage air compressors can approach variable speed efficiency with appropriate storage capacity. However, improper storage can cause premature bearing wear on the main unit. If this is the case, a single-stage air compressor may not be ideal.
A single-stage air compressor has only one cylinder, which means one stroke is required to move air from one cylinder to another. Pressure is measured in cubic feet per minute or CFM. Tank size is also important as a large single-stage air compressor may be required to operate multiple air tools. Single-stage air compressors can be used in a variety of applications and can last for years.
For the most common uses, single-stage air compressors are the most practical option. These devices work with most hand tools, from hammers to grinders. Single-stage air compressors are lightweight and easy to move. However, two-stage air compressors provide more CFM, making them a better choice for industrial or commercial use. However, two-stage compressors are not suitable for private use. Therefore, if your main purpose is DIY and craft projects, it is better to choose a single-stage air compressor.
Compared with two-stage air compressors, single-stage screw air compressors are cheaper. They come from a variety of manufacturers and range in power from 3 to 600 horsepower. Single-stage air compressors are a cost-effective solution for a variety of air compressor needs. They offer flexibility and multiple control methods, making them an excellent choice for many different applications. Therefore, when choosing an air compressor for your business, choose the one with the most suitable functions.
Single-stage air compressors are the most affordable and easy-to-use air compressors for small to medium jobs. They also have higher compression ratios. The compression ratio is the ratio of absolute discharge pressure to absolute inlet pressure. When calculating the ratio, it takes into account atmospheric pressure and gauge pressure. The compression ratio pushes the surface area of the rotor, which increases the thrust load.
Single-stage air compressors are smaller and easier to transport than two-stage units. Single-stage air compressors have one air intake, and two-stage air compressors have two air intakes. The difference between single-stage and two-stage air compressors largely depends on the number of times the air is compressed. A single-stage air compressor compresses the air once, while a dual-stage air compressor compresses the same amount of air twice.
low noise
Low noise air compressors are ideal for a variety of applications. While no air compressor is completely silent, some models are much quieter than others. For the Hitachi EC28M portable compressor, the noise level is 59 decibels. The compressor features steel rollers that protect the internal components and give it a sleek, modern look. It also has a one-gallon fuel tank and a half-horsepower drive.
Noise from air compressors can be distracting and reduce productivity. It is important to choose low-noise air compressors to keep employees healthy and happy at work. While noise is an unfortunate aspect of working on the shop floor, reducing it can improve productivity. By reducing distracting noise, employees can focus on their work and communicate more effectively. That means higher quality work and happier clients. If you’re looking for a low-noise air compressor, be sure to read the tips below.
Low noise air compressors are an excellent choice for businesses of all sizes. These powerful tools can run multiple tools simultaneously. The two water tanks are made of rust-resistant aluminum and are stackable. This air compressor is heavier and can handle large jobs with ease. It costs more than other air compressors, but it can handle a lot of work efficiently. CZPT Air Tools air compressors come with a one-year warranty and are highly recommended by contractors.
Noiseless air compressors are generally more expensive than comparable products, but they are worth the extra cost. Noiseless compressors are a good option for businesses that need to avoid disturbing nearby people. For example, you might want to consider a low-noise air compressor for a dental office, which cannot tolerate noise. Fortunately, this problem can be solved by relocating the compressor to a location that is more isolated from your workspace.
One brand of low-noise air compressors offers two models. The CZPT Air Tools 2010A features a large cast aluminum can, regulating pressure gauge, and two universal quick-connects. It produces 68 decibels of noise when it works. It has a large 8-gallon fuel tank capacity and has wheels and handles for easy transport. Its powerful engine produces a low noise level of 68 decibels.
Another popular low noise air compressor is the Makita MAC210Q Quiet Series. This model is capable of producing up to 71.5 decibels of sound, which is the amount of air it produces at 90PSI. The MAC210Q features a durable oil-free pump and weighs just 36 pounds with a handle and wheels. These compressors are easy to move and ideal for indoor work.
editor by CX 2023-05-16
China high quality Double Compression Screw Type Permanent Magnet 10HP 22kw Industrial Rotary Screw Type Air Compressor Manufacturer 10 Bar Oil-Less air compressor oil
Product Description
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Two-stage compression permanent magnet VSD |
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♦ Intelligent Touch-Screen Design |
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♦ Direct-driven |
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♦ Air Cooling |
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♦ 7/8/10/13bar |
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♦ Air Filter |
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♦ Stainless Steel |
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♦ Piping Design |
Advantages
1. The most advanced split type design
2. The air end and motor are connected by the coupling, free from the trouble of maintenance.
3. Double screw highly efficient air end design of large rotor, larger compressed capacity, longer service life with imported CZPT bearings.
4. Permanent magnet motor
The motor is made of the special material of rare-earth permanent magnet, strong magnetic field, large overload torque and small current while starting and operation,
The special rare-earth permanent magnet with the special design of the rotor, makes the efficiency of the motor 10%-15% higher than the same horsepower induction motor.
Design of the lower temperature, the raise temperature of the motor<60K, greatly improves the service life and service factor.
Soft starter by the inverter
Avoiding the strong mechanical shock while starting, prolonging the life of machine, reducing the maintenance, improving the reliability. So it can save 30% energy.
| Model | Pressure (mpa) |
Displacement (m³/min) |
Power (kw) |
Dimension (mm) |
Weight (kg) |
Outlet Size |
| 2PV-0.7/15 | 0.7 | 0.7-3.0 | 15 | 1450*780*1180 | 660 | G1-1/4″ |
| 2PV-0.8/15 | 0.8 | 0.7-2.9 | ||||
| 2PV-1.0/15 | 1.0 | 0.6-2.4 | ||||
| 2PV-1.3/15 | 1.3 | 0.5-2.2 | ||||
| 2PV-0.7/18.5 | 0.7 | 0.9-3.8 | 18.5 | 1450*780*1180 | 680 | G1-1/2″ |
| 2PV-0.8/18.5 | 0.8 | 0.8-3.5 | ||||
| 2PV-1.0/18.5 | 1.0 | 0.7-2.9 | ||||
| 2PV-1.3/18.5 | 1.3 | 0.7-2.7 | ||||
| 2PV-0.7/22 | 0.7 | 1.1-4.5 | 22 | 1500*956*1219 | 730 | G1-1/2″ |
| 2PV-0.8/22 | 0.8 | 1.1-4.3 | ||||
| 2PV-1.0/22 | 1.0 | 0.8-3.5 | ||||
| 2PV-1.3/22 | 1.3 | 0.7-2.9 | ||||
| 2PV-0.7/30 | 0.7 | 1.6-6.8 | 30 | 1650*880*1280 | 980 | G1-1/2″ |
| 2PV-0.8/30 | 0.8 | 1.5-6.4 | ||||
| 2PV-1.0/30 | 1.0 | 1.2-4.9 | ||||
| 2PV-1.3/30 | 1.3 | 1.1-4.3 | ||||
| 2PV-0.7/37 | 0.7 | 1.9-7.5 | 37 | 1800*1254*1560 | 1080 | G1-1/2″ |
| 2PV-0.8/37 | 0.8 | 1.8-7.4 | ||||
| 2PV-1.0/37 | 1.0 | 1.5-6.3 | ||||
| 2PV-1.3/37 | 1.3 | 1.4-5.6 | ||||
| 2PV-0.7/45 | 0.7 | 2.3-10.2 | 45 | 2150*1410*1640 | 1980 | G2″ |
| 2PV-0.8/45 | 0.8 | 2.2-9.7 | ||||
| 2PV-1.0/45 | 1.0 | 1.9-7.8 | ||||
| 2PV-1.3/45 | 1.3 | 1.6-6.5 | ||||
| 2PV-0.7/55 | 0.7 | 3.02-13.1 | 55 | 2150*1410*1640 | 2180 | G2″ |
| 2PV-0.8/55 | 0.8 | 2.8-12.5 | ||||
| 2PV-1.0/55 | 1.0 | 2.3-10.1 | ||||
| 2PV-1.3/55 | 1.3 | 1.9-8.6 | ||||
| 2PV-0.7/75 | 0.7 | 4.2-17.5 | 75 | 2250*1410*1640 | 2280 | DN65 |
| 2PV-0.8/75 | 0.8 | 3.8-16.5 | ||||
| 2PV-1.0/75 | 1.0 | 3.4-13.6 | ||||
| 2PV-1.3/75 | 1.3 | 2.9-11.2 | ||||
| 2PV-0.7/90 | 0.7 | 5.3-20.8 | 90 | 2650*1654*1870 | 3200 | DN65 |
| 2PV-0.8/90 | 0.8 | 4.9-20.2 | ||||
| 2PV-1.0/90 | 1.0 | 4.1-16.9 | ||||
| 2PV-1.3/90 | 1.3 | 3.9-15.3 | ||||
| 2PV-0.7/110 | 0.7 | 6.1-24.5 | 110 | 2720*1800*1900 | 3360 | DN80 |
| 2PV-0.8/110 | 0.8 | 5.8-23.5 | ||||
| 2PV-1.0/110 | 1.0 | 5.1-20.1 | ||||
| 2PV-1.3/110 | 1.3 | 4.4-17.6 | ||||
| 2PV-0.7/132 | 0.7 | 7.2-30.1 | 132 | 2850*1854*1900 | 3450 | DN80 |
| 2PV-0.8/132 | 0.8 | 6.9-28.5 | ||||
| 2PV-1.0/132 | 1.0 | 6.1-24.1 | ||||
| 2PV-1.3/132 | 1.3 | 5.4-21.3 | ||||
| 2PV-0.7/160 | 0.7 | 8.8-35 | 160 | 2866*1730*1918 | 3850 | DN80 |
| 2PV-0.8/160 | 0.8 | 8.1-33.6 | ||||
| 2PV-1.0/160 | 1.0 | 7.7-31.1 | ||||
| 2PV-1.3/160 | 1.3 | 6.5-26.3 | ||||
| 2PV-0.7/185 | 0.7 | 10.7-42 | 185 | 3200*1730*1918 | 3990 | DN100 |
| 2PV-0.8/185 | 0.8 | 10.3-40 | ||||
| 2PV-1.0/185 | 1.0 | 8.8-35.5 | ||||
| 2PV-1.3/185 | 1.3 | 7.5-32.4 | ||||
| 2PV-0.7/200 | 0.7 | 10.7-44.8 | 200 | 3300*2060*2280 | 5890 | DN100 |
| 2PV-0.8/200 | 0.8 | 10.3-43 | ||||
| 2PV-1.0/200 | 1.0 | 9.2-38.6 | ||||
| 2PV-1.3/200 | 1.3 | 7.9-33 | ||||
| 2PV-0.7/220 | 0.7 | 11.7-48.0 | 220 | 4000*1780*1968 | 6500 | DN125 |
| 2PV-0.8/220 | 0.8 | 11.3-47.2 | ||||
| 2PV-1.0/220 | 1.0 | 9.8-41.2 | ||||
| 2PV-1.3/220 | 1.3 | 9.1-38.1 | ||||
| 2PV-0.7/250 | 0.7 | 13.2-55.3 | 250 | 4000*2120*2200 | 6800 | DN125 |
| 2PV-0.8/250 | 0.8 | 13.0-51.0 | ||||
| 2PV-1.0/250 | 1.0 | 11.0-46.9 | ||||
| 2PV-1.3/250 | 1.3 | 9.6-41.2 | ||||
| 2PV-0.7/280 | 0.7 | 14.4-60.0 | 280 | 4000*2120*2200 | 7200 | DN125 |
| 2PV-0.8/280 | 0.8 | 13.2-56.5 | ||||
| 2PV-1.0/280 | 1.0 | 12.2-51.5 | ||||
| 2PV-1.3/280 | 1.3 | 10.8-46.5 | ||||
| 2PV-0.7/315 | 0.7 | 16.2-67.5 | 315 | 4450*2200*2500 | 7800 | DN125 |
| 2PV-0.8/315 | 0.8 | 14.6-62.0 | ||||
| 2PV-1.0/315 | 1.0 | 13.2-56.5 | ||||
| 2PV-1.3/315 | 1.3 | 12.2-51.5 | ||||
| 2PV-0.7/280W | 0.7 | 14.4-60.0 | 280 | 3400*2100*2200 (Water coling) |
7200 | DN125 |
| 2PV-0.8/280W | 0.8 | 13.2-56.5 | ||||
| 2PV-1.0/280W | 1.0 | 12.2-51.5 | ||||
| 2PV-1.3/280W | 1.3 | 10.8-46.5 | ||||
| 2PV-0.7/315W | 0.7 | 16.2-67.5 | 315 | 2850*2050*2120 (Water coling) |
7800 | DN125 |
| 2PV-0.8/315W | 0.8 | 14.6-62.0 | ||||
| 2PV-1.0/315W | 1.0 | 13.2-56.5 | ||||
| 2PV-1.3/315W | 1.3 | 12.2-51.5 |
ZheJiang CZPT Gas Compressor Manufacturing Co.,Ltd. founded in 2005, is a leading high technology of machine and equipment manufacturer integrating the design, R&D, production, sales and service for air compressors & Mining Equipment. Adopting advanced technology, design concept and quality control, and we are able to provide customized products to meet customers’ OEM needs.
Our company has more than 520 employees, including 86 senior technicians and professional engineers. Our technical team provides our customers with professional air system solutions. With the total 15000 square meters of the facility, 4 modern advanced production lines are built up to ensure production capacity to meet customer requirements.
Our company has been awarded the honorary title of “ZheJiang high-tech enterprise” and our products enjoy high honors in the industry. Our company has the ISO9001 certification and was awarded the qualification certificate of equipment through military contracts in 2018.
We offer the following products and services:
1. Screw air compressor
1.1 Oil-free screw air compressor
1.2 Oil-injected air compressor
2. Reciprocating piston air compressor
2.1 Piston air compressor
2.2 Oil-free piston air compressor
2.3 Piston medium & high-pressure air compressor
3.Portable air compressor & Mining Equipment
3.1 Diesel or Electric portable screw air compressor
3.2 Air Pick, Rock Drill, DTH Drilling Rig, Crawler Drilling Rig
4. Air compressor accessories
4.1 CZPT or Adsorption compressed air drier
4.2 Compressed air filter or tank
4.3 Lubrication oil
We have a complete system of after-sales service and quality assurance. The company’s material purchase, inspection, manufacturing, installation, and testing are strictly in accordance with the ISO procedures. which will ensure each compressor has reliable quality and has a complete record to trace, if needed.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
Q: How can we start order with your factory?
A: First, leave us an inquiry and advise which item you’re interested, and then we will contact you in 24 hours. You’re so kind if provide all detailed information, will better for us to know exactly what you need.
Q: What are your MOQ?
A: Different products have different MOQ, most is 1 set.
Q: What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages.
Q: How about your delivery time?
A: Generally, it will take 90 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q: Do you a trade company or real factory?
A: We are 100% factory; we located in ZheJiang city, China.
| After-sales Service: | Online Support |
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| Warranty: | 1 Years |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Samples: |
US$ 1500/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How to Choose the Right Air Compressor
An air compressor uses pressurized air to power a variety of tools. They are most commonly used to power nailers and impact wrenches. Other popular uses for air compressors include paint sprayers and impact wrenches. While all air compressors have the same basic construction, their specialty differs. Ultimately, their differences come down to the amount of air they can push. Read on for information on each type of air compressor. These tools are great for many different purposes, and choosing the right air compressor depends on your specific needs.
Electric motor
While purchasing an electric motor for air compressor, compatibility is a key factor. Not all motors work with the same type of air compressor, so it’s important to check the manufacturer’s instructions before purchasing. By doing this, you can avoid wasting money on an incompatible motor. Another important consideration is speed. A motor’s speed is its rate of rotation, measured in revolutions per minute. It is critical that you purchase a motor with sufficient speed to meet the needs of your air compressor.
Typically, an electric motor for air compressor is 1.5 hp. It is ideal for use with medical equipment and metal-cutting machines. It also performs well under continuous operation and offers a high efficiency and energy-saving performance. Moreover, it features an attractive price, making it a good choice for a wide range of applications. If you are looking for a motor for an air compressor, look no further than a ZYS series.
A motor’s protection class indicates how the motor will operate. Protection classes are specified by the IEC 60034-5. These are stated with two digits and represent the protection against solid objects and water. For example, an IP23 rating means that the motor will be protected from solid objects, while IP54 means that it will protect from dust and water sprayed from all directions. It is vital to choose a motor with the correct protection class for your air compressor.
When choosing an electric motor, you should consider whether it’s compatible with the brand of air compressor. Some may be compatible, while others may require advanced electronics skills to repair. However, most air compressors are covered by warranty, so it’s important to check with the manufacturer if the warranty is still in effect before you spend a dime on a replacement. The motor should be replaced if it has failed to perform as designed.
Oil bath
Air compressors require proper lubrication to function efficiently. The piston must draw air with minimal friction. Depending on their design, air compressors can either be oil-lubricated or oil-free. The former uses oil to reduce piston friction, while the latter splashes it on the cylinder bearings and walls. Such air compressors are commonly known as oil-flooded air compressors. In order to keep their oil baths clean, they are recommended for use in locations with high dust levels.
Start/stop control
An air compressor can be controlled by a start/stop control. This type of control sends a signal to the main motor that activates the compressor when the demand for air falls below a preset limit. This control strategy is effective for smaller air compressors and can be useful for reducing energy costs. Start/stop control is most effective in applications where air pressure does not change frequently and where the compressor is not required to run continuously.
To troubleshoot this problem, you need to check the power supply of your compressor. To check the supply side, use a voltage monitor to determine if power is flowing to the compressor. Ensure that the power supply to the compressor is steady and stable at all times. If it fluctuates, the compressor may not start or stop as expected. If you cannot find the problem with the air compressor power supply, it may be time to replace it.
In addition to the start/stop control, you may want to purchase additional air receivers for your air compressor. These can increase the capacity of air stored and reduce the number of times it starts and stops. Another way to decrease the number of starts per hour is to add more air receivers. Then, you can adjust the control to match your requirements. You can also install a pressure gauge that monitors the compressor’s performance.
Start/stop control for air compressors can be complex, but the basic components are relatively easy to understand. One way to test them is to turn the compressor on or off. It is usually located on the exterior of the motor. If you’re unsure of the location of these components, check the capacitors and make sure that the air compressor is not running while you’re not using it. If it does, try to remove the capacitor.
Variable displacement control is another way to adjust the amount of air flowing into the compressor. By controlling the amount of air, the control can delay the use of additional compressors until more required air is available. In addition to this, the device can also monitor the energy used in the compressor. This control method can result in substantial energy savings. You can even save on the amount of electricity by using variable displacement control. It is essential for efficient compressed air systems.
Variable speed drive
A VFD, or variable frequency drive, is a type of electric motor that adjusts its speed to match the demand for air. It is an efficient way to reduce energy costs and improve system reliability. In fact, studies have shown that a 20% reduction in motor speed can save up to 50% of energy. In addition, a VFD can monitor additional variables such as compressor oil pressure and motor temperature. By eliminating manual checks, a VFD will improve the performance of the application and reduce operating costs.
In addition to reducing energy costs, variable-speed drives also increase productivity. A variable-speed air compressor reduces the risk of system leaks by 30 percent. It also reduces the risk of system leaks by reducing pressure in the system. Because of these advantages, many governments are promoting this technology in their industries. Many even offer incentives to help companies upgrade to variable-speed drives. Therefore, the variable-speed drive can benefit many air compressor installations.
One major benefit of a variable-speed drive is its ability to optimize energy use. Variable frequency drives are able to ramp up and down to match the demand for air. The goal is to optimize the pressure and flow in the system so that the best “dead band” occurs between forty percent and eighty percent of full load. A variable-speed compressor will also increase energy efficiency because of its programmability.
A variable-speed air compressor can also be used to control the amount of air that is compressed by the system. This feature adjusts the frequency of power supplied to the motor based on the demand. If the demand for air is low, the frequency of the motor will reduce to save energy. On the other hand, if there is an excess demand for air, the variable-speed compressor will increase its speed. In addition, this type of air compressor is more efficient than its fixed-speed counterpart.
A VFD has many benefits for compressed air systems. First, it helps stabilize the pressure in the pipe network, thereby reducing the power losses due to upstream pressure. It also helps reduce the power consumption caused by fluctuations in upward pressure. Its benefits are also far-reaching. And as long as the air pressure and air supply is properly sized, a VFD will help optimize the efficiency of compressed air systems.
editor by CX 2023-05-12